Laser Cutting, Folding & Fabrication Services in Melbourne
Rexor Engineering provides laser cutting, CNC press brake folding and sheet metal fabrication services in Melbourne. From precision cut components to folded and fabricated assemblies, we support engineering, manufacturing and construction customers with reliable quality and consistent turnaround.
Our services are suitable for prototype work through to repeat production, with laser cutting, folding and fabrication available from a single Melbourne-based workshop.
Laser Cutting
LASER CUTTING SERVICES
Our laser cutting service is designed for accuracy, repeatability and efficient production of sheet metal components. Using fibre laser technology, we produce clean cut edges and consistent part quality across a wide range of materials and thicknesses.
Laser cutting is ideal for brackets, plates, panels, enclosures and fabricated components requiring precise profiles and reliable dimensional control. Parts can be supplied cut-only or progressed through folding and fabrication depending on project requirements.
CAPABILITIES
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Power: 6 kW fibre laser
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Bed Size: 3000 × 1500 mm
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Tolerance: ±0.1 mm
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Materials: Mild steel, stainless steel, aluminium, galvanised steel and more.
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Fibre laser cutting for sheet metal components
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Mild steel laser cutting up to 20 mm thickness
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Stainless steel and aluminium laser cutting up to 16 mm thickness
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Suitable for thin gauge through to heavy plate applications
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Clean cut edges with minimal heat-affected zone
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Repeatable accuracy for prototype and production quantities
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Efficient nesting for material utilisation and batch consistency
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Parts supplied cut-only or prepared for folding and fabrication
We use advanced nesting software to minimise material waste and reduce costs.
Sheet Metal Folding
Sheet Metal Folding
Our CNC press brake folding service supports accurate forming of laser cut parts, allowing us to deliver finished brackets, panels and enclosures. Folding is aligned with laser cut features to ensure consistent fit-up and dimensional control across parts.
CAPABILITIES
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Max Bend Length: 3.0 m
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Tonnage: 170 tonnes
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Materials: Mild steel, stainless steel, aluminium and more.
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Tooling Options: Can customise tooling as per needs
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CNC press brake folding for laser cut sheet metal parts
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Suitable for mild steel, stainless steel and aluminium
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Accurate, repeatable bending for brackets, panels and enclosures
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Consistent bend angles and dimensional control
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Capable of single-part prototypes and production batches
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Folding aligned to laser cut features for improved fit-up
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Parts folded in-house to reduce handling and lead time
We ensure batch consistency and can assist on bend allowances and relief design.
Fabrication & Finishing
FABRICATION, HARDWARE FITTING & FINISHING
Rexor Engineering provides light to medium sheet metal fabrication support, commonly integrated with laser cutting and folding. Fabrication services are suited to projects requiring welded components, assemblies or part preparation for finishing.
AVAILABLE SERVICES
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Light to medium sheet metal fabrication support
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Tapping, countersinking, drilling and hardware installation
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TIG/MIG welding of structural members and sheet metal components
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Brushing, polishing and deburring of laser cut parts
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Powder coating for finished assemblies or parts.
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Fabrication of laser cut and folded components
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Brackets, frames and small assemblies
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Prototype fabrication through to repeat production work
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Parts prepared for welding, finishing or installation
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Fabrication suited to engineering, transport and construction applications
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Integrated cut, fold and fabricate workflow available
We handle the details, so you receive finished, assembly-ready parts.
CAD & Product Development
PROTOTYPING AND DESIGN SERVICES
Rexor Engineering provides practical CAD design support to help customers move from concept to manufacturable parts. We assist with file preparation, design refinement and manufacturing-ready outputs for laser cutting, folding and fabrication.
OUR SERVICES
CAD capability bullets
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CAD support for sheet metal parts and assemblies
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Design for manufacture (DFM) review before cutting or folding
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File preparation and cleanup for laser cutting
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Conversion and export support for DXF / DWG / STEP / PDF
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Flat patterns and fold-ready geometry preparation
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Prototype development through to production-ready drawings
Send your drawings or concept files and we’ll advise on the most efficient way to manufacture them.
